A new article from BIC Magazine looks at how the Izomax AOGV is changing the way operators approach maintenance on pressurized process systems, enabling positive mechanical isolation without hot tapping or shutting down production.
With maintenance traditionally requiring systems to be shut down, depressurized, drained and purged before work can begin, the article explores how the AOGV allows critical work to be carried out while the remainder of the facility continues operating.
Maintenance without waiting for a shutdown
The AOGV is installed temporarily between an existing flange pair, allowing a blind to be inserted or retrieved while the system remains live. This creates positive mechanical isolation of downstream equipment without requiring production to be shut down.
As highlighted by BIC Magazine, this gives operators greater flexibility to carry out maintenance when equipment condition requires it rather than waiting for the next planned turnaround.
Applications include PSV recertification, facility tie-ins, pump and valve maintenance, heat exchanger repairs, instrumentation upgrades and brownfield modifications, supporting maintenance across upstream, midstream and downstream facilities.

$1 million in lost production avoided
The article also highlights a recent AOGV project at a major refinery, where a blocked heat exchanger was restricting production with approximately 40 psi differential pressure across the bundle.
Rather than shutting down the facility, the operator selected the AOGV to isolate the heat exchanger while the refinery remained online. Two different AOGVs were used to isolate the 18-inch charge gas inlet and outlet and the 12-inch propylene outlet, allowing the exchanger to be opened, hydro-jetted, inspected, reassembled and pressure-tested before being returned to service.
The intervention restored full plant capacity without interrupting production, maintained pressure integrity throughout the operation and was completed with zero HSE incidents. The client estimated that approximately $1 million in lost production was avoided.
Explore the full case study to learn more about the project and how the AOGV was used to complete the heat exchanger repair without shutdown.

360 projects and counting
The AOGV has now been deployed on more than 360 projects across upstream, midstream and downstream facilities, supporting maintenance on offshore platforms, FPSOs, refineries and LNG terminals.
As operators increasingly adopt predictive and condition-based maintenance strategies, the ability to perform maintenance without interrupting production can provide greater flexibility in how and when critical work is planned and executed.
Read the full article in BIC Magazine to learn more about positive mechanical isolation, the refinery project and how online isolation can support maintenance and asset integrity.
Want to learn more about how the AOGV could support your repair and maintenance needs? Get in touch with our global team to discover the Izomax way of repair and maintenance without shutdown.























